Rack And Pinion Pneumatic Actuator

“aline” Make Rack and Pinion Pneumatic Actuator is a compact, high-performance quarter-turn actuator designed for reliable automation of Ball Valves, Butterfly Valves, Plug Valves, Dampers, and other quarter-turn valves. Manufactured using hard anodized extruded aluminium, precision-machined alloy steel components, and premium sealing materials, it delivers smooth operation, high efficiency, and long service life in demanding industrial environments.

Engineered with a precision Rack & Pinion mechanism, the actuator ensures accurate torque transmission, fast response, and consistent valve operation. It is available in Double Acting and Spring Return (Fail Safe) configurations to suit a wide range of industrial automation requirements.

Designed according to ISO 5211, NAMUR, and VDI/VDE 3845 standards, the ALINE Pneumatic Actuator allows easy installation of accessories such as Solenoid Valves, Limit Switch Boxes, Positioners, Air Filter Regulators (FRL), and Manual Override Systems. Its corrosion-resistant construction makes it suitable for harsh industrial conditions including Chemical Processing, Oil & Gas, Petrochemical, Power Plants, Water Treatment, Pharmaceutical, Food Processing, Marine, and General Process Industries.

Product Features:

  • Precision Rack & Pinion Mechanism
  • Compact and Lightweight Design
  • High Strength Hard Anodized Aluminium Body
  • Double Acting & Spring Return Models Available
  • High Cycle Life with Low Maintenance
  • Fast Opening and Closing Operation
  • Corrosion Resistant Construction
  • ISO 5211 Standard Mounting
  • NAMUR Interface for Solenoid Valve
  • Adjustable Travel Stops (±5°)
  • Long Service Life with Premium Sealing System
  • Suitable for Indoor and Outdoor Applications

Technical Specifications:

Parameter Details
Product Type Rack & Pinion Pneumatic Actuator
Operation Double Acting / Single Return
Design Rack & Pinion
Rotation 90° Quarter Turn
Size Range 32 MM to 400 MM
Body Material Hard Anodized Extruded Aluminum
Shaft Material Alloy Steel
Piston Material Aluminum Pressure Die Cast
End Caps Aluminum Pressure Die Cast
Fasteners SS 304
Seal Material Nitrile (NBR) / Viton (Optional)
Mounting Standard ISO 5211
Solenoid Mounting NAMUR Standard
Accessory Mounting VDI/VDE 3845
Working Pressure 3 to 8 Bar
Operating Medium Clean, Dry Compressed Air
Operating Temperature -20°C to +80°C (Standard)

Standard Features:

  • Heavy Duty Aluminum Construction
  • Hard Anodized Body for Corrosion Protection
  • Precision Alloy Steel Drive Shaft
  • Premium NBR Sealing System
  • ISO 5211 Valve Mounting
  • NAMUR Solenoid Interface
  • Adjustable Mechanical Travel Stops
  • High Output Torque
  • Smooth and Reliable Valve Operation
  • Low Air Consumption
  • Long Maintenance-Free Service Life

Optional Accessories:

  • NAMUR Solenoid Valve (3/2 & 5/2 Way)
  • Air Filter Regulator (FRL Unit)
  • Limit Switch Box
  • Electro Pneumatic Positioner
  • Smart Digital Positioner
  • Quick Exhaust Valve
  • Air Lock Valve
  • Manual Override
  • Stainless Steel Fasteners
  • High Temperature Seal Kit (Viton)

Applications:

  • Ball Valve Automation
  • Butterfly Valve Automation
  • Plug Valve Automation
  • Damper Automation
  • Chemical Processing Plants
  • Oil & Gas Industry
  • Petrochemical Plants
  • Water & Wastewater Treatment
  • Pharmaceutical Industry
  • Food & Beverage Processing
  • Power Plants
  • Marine & Offshore
  • Steel & Cement Industries
  • Paper & Pulp Industry
  • General Industrial Automation